In high-end precision equipment manufacturing, motion control directly determines positioning accuracy, operational stability, and mass production consistency. It serves as a critical support for core processes such as winding, dispensing, mounting, and precision alignment. Built on a hard real-time architecture, AsMotion delivers high-precision, high-stability, and rapidly deployable motion control capabilities for high-end equipment, fundamentally ensuring equipment performance and production safety.

Industry Pain Points: Architectural Defects and Production Risks of Traditional Solutions

High-end equipment development currently faces common challenges: high difficulty, long cycles, and insufficient stability.

· Traditional PLC solutions have limited logic expression, making complex processes hard to implement efficiently.

· DSP/FPGA solutions involve high development barriers, long debugging cycles, and restricted code size.

· Traditional control cards have limited memory, unable to efficiently deploy complex algorithms.

· Windows system scheduling interference and image transmission latency fluctuations easily cause positioning errors, downtime, and batch defects, leading to production losses and delivery risks.

Solution Introduction: Underlying Architecture Reconstruction to Systematically Solve Industry Pain Points

Abandoning closed frameworks and dedicated hardware, AsMotion encapsulates hard real-time control capabilities into standard C language interfaces, enabling engineers to develop real-time tasks in a universal development environment. Based on the X86 architecture, the solution ensures control determinism via an isolated real-time kernel, achieves efficient collaboration through shared memory, and eliminates latency with hardware passthrough interfaces. It fundamentally resolves the core issues of traditional solutions: difficult development, insufficient stability, and weak openness.

Architecture Overview: Universal Hardware Deployment, Minimal Integration, and Stable Operation

· Deployment: Real-time kernel runs on an exclusive physical core, securely isolated from the Windows system.

· Hardware Compatibility: Supports standard X86 industrial PCs, no dedicated control cards or emulators required.

· Integration Benefits: Consistent development and runtime environments, easy on-site deployment, low debugging costs.

· Operational Stability: Unaffected by Windows system load fluctuations, supports long-term continuous operation.

Core Model for Real-Time Task Programming

Exclusive-Core Hard Real-Time Scheduling

Real-time tasks run on independent physical cores with precisely controllable control cycles, completely shielding system interference.

Standard C Language Open Interface

Encapsulates complete APIs for motion control, EtherCAT master, I/O read/write, vision data interaction, etc., ready to use out of the box.

Shared Memory for Efficient Collaboration

Zero-copy communication between real-time tasks and Windows host computers, improving data interaction efficiency.

Hardware Passthrough Real-Time Vision

Directly takes over USB and other hardware interfaces; image data bypasses Windows system scheduling for high-speed deterministic transmission.

Core Highlights

· Minimum real-time scheduling cycle: 100μs

· Stable EtherCAT synchronization cycle: 250μs

· Supports fully synchronized motion control for up to 128 axes

· Microsecond-level image transmission latency

· Supports real-time algorithms for Halcon / OpenCV

· No code size limit, supports complex processes

Differentiated Advantages: Four Core Benefits for Equipment Development

· Low development threshold: Standard C syntax + Visual Studio environment, engineers can get started quickly with reduced learning costs.

· Higher operational stability: Exclusive physical core, free from Windows system interference.

· Faster communication: Zero-copy shared memory interaction, outperforming traditional PCIe bus solutions in overall performance.

· Superior vision real-time performance: Hardware passthrough acquisition with stable, jitter-free latency, ideal for high-precision vision-guided processes.

With an open architecture lowering development barriers, hard real-time control ensuring equipment accuracy and stability, universal hardware reducing deployment costs, and efficient collaboration boosting development efficiency, AsMotion helps equipment development teams shorten R&D cycles, cut debugging costs, reduce production failures, and achieve rapid process iteration. In the PLC-to-PC-Based control transition, it enables high-performance breakthroughs with low risk, empowering high-end equipment to operate stably, intelligently, and efficiently, and delivering full-chain deployment value for equipment enterprises.

About Us

Shenzhen Zhuoxing Technology Co., Ltd. has over 20 years of deep roots in the motion control field. We focus on the R&D and application of automation control technology, accumulating rich industry practical experience. Upholding a professional and pragmatic philosophy, we concentrate on the core needs of high-precision equipment, providing customers with reliable motion control solutions and core components.