AS3201 Bulk Component Mounter: Supporting LED Beads and Bulk Component Mounting at Any Pitch, and Improving Quick Changeover Efficiency
2025-08-04(1243)Browse
l Equipping dual vibration feeding, and supporting 0606–2121 LED beads, Package and other bulk component mounting at any pitch.
l Featuring high quick changeover efficiency and self-programming mixed-mount capability.
l Conducting real-time mounting correction during the operation; real-time mounting correction including bulk component detection before mounting, miss-mounted places detection during mounting and mounting effect detection after mounting.
l Applications: Package mounting, LED beads mounting, bulk component mounting.

Quick Changeover within Multi-products
Mounting at Any Pitch: Unlike traditional bulk component mounting, the AS3201 bulk component mounter adopts single component mounting method with 2 swing arms, eliminating nozzle-pitch limitations. The machine supports mounting at any pitch and changing pitch without debugging, which can handle numerous complex and challenging mounting tasks. Thanks to this feature, the manufacture efficiency and flexibility of the AS3201 were improved, and manufacturers’ requirements of high precision, high efficiency and high adaptation were met.

Quick Changeover: The entire loading mechanism can be disassembled and installed quickly. With vision-guided programming, a one-click program switch enables quick changeover between product types, helping manufacturers react swiftly to market changes and customer orders and strengthening competitive edge.

Self-programming mixed mounting: the machine is equipped with an intuitive programming interface that operators can create or modify bulk component mounting programs quickly, handling simple or complex mounting mappings and optimizing both speed and precision to suit diverse manufacture nee

Real-time Mounting Correction
Real-time Detection: the AS3201 features real-time detection, which includes bulk component detecting before mounting, miss-mounted places detecting during mounting and mounting effect detecting after mounting. It can both detect mounting deviations and provide feedback through advanced algorithms, ensuring high-quality mounting and reducing defective products manufacture.
Position Compensation: the AS3201 Bulk Component Mounter features automatic precision compensation, which operates by dual-vision positioning system at pick-up and mounting stations, combined with direct-drive motion. Therefore, great achievements will be made in the respect of mounting precision, manufacture efficiency, as well as the steadiness and consistency of product quality.
Auto-mounting for Missing Places: the AS3201 Bulk Component Mounter features auto-mounting function, which means the machine can re-mount the missing places automatically. This can improve yield and ensuring stable, high efficiency manufacture.

About Us
ASMADE (SHENZHEN) TECHNOLOGY LIMITED, a national high-tech enterprise founded by international leading motion control expert team, gathered the industry's top packaging technology experts, focusing on the research and development of high-precision semiconductor equipment, manufacturing and sales. Dedicated to providing one-stop semiconductor packaging process die bond solutions. The machines have independent intellectual property rights. The main machines are semiconductor packaging equipment, power device packaging equipment, MINI LED die bond equipment, intelligent control equipment and semiconductor packaging process management system.
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